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Innovative Coil Solutions

Business Solutions Consulting for the Flat Rolled Processing & Manufacturing Industry

 

Enhancing your business with technical & managerial foresight.

Headquartered in the Northern Suburbs of Chicago, Innovative Coil Solutions LLC (ICS) provides solutions through innovative problem solving and by employing broad, multi-discipline experience and perspectives for the flat-rolled processing, stamping, roll forming, and pre-painted industries. With operational, engineering, design, and sales experience, we utilize industry relationships to seek out the best practices and solutions. Whether you’re a coil coater, slitting house, roll former, or stamper, we will not only improve your existing operation, but we’ll help you evolve it to a higher level. We bring extensive experience and professionalism to every situation and customize our services to your individual needs, such as:

  • Collaborate, create and oversee cross-functional teams to overcome complicated business challenges

  • Re-engineer process improvements with focus on enhancing productivity, efficiency, quality and new product development (NPPD)

  • Focus on manufacturing excellence and a relentless pursuit of reduction and elimination of waste

  • Assist and/or manage major capital improvements, including design or re-design, installation, and assist with commissioning and start-up

  • Aid organizations in maintaining a constant focus on Lean Manufacturing processes and practices

  • Assist with M & A and Due Diligence Process, evaluation of processing equipment, performance shortfalls, obsolescence, and potential improvements and critical equipment valuation

  • Ability to provide new equipment design or re-design with supporting CAD drawings and Bill of Materials (BOMs)

  • Help in the creation and implementation of Computer Maintenance (CMMS), PM and PdM programs, as well as the establishment of inspection and work lists

  • Aid in the evaluation of Risk Management and the evaluation of Critical Spares

As owner and founder, I am a 45+ year veteran of the flat-rolled manufacturing and processing industry, with a multi-discipline level of experience. Our staff has a total of 100+ years of Mechanical and Electrical experience in manufacturing operations. We’ve attained the vision and ability to “see the big picture.” ICS’ vast experience gives your company the privilege of understanding how decisions impact every aspect of the business, and how effective collaboration will establish employee buy-in and provide effective problem solving.

Providing effective training, coaching and mentoring of future leaders.

I have reached the point and perspective of my career where years of experiences, successes, trials, tribulations and failures have given me an intuitive and unique conviction to resolve complicated business problems and obstacles. I relish the opportunity to train, coach or mentor future leaders or managers to become valued members of the Management Team by:

  • Establishing a single-focus culture

  • Fostering a strong communications environment between management and the workforce

  • Teaching staff how to identify obstacles and hurdles that negatively impact productivity and operational efficiency

  • Embracing safety and the participation in safety initiatives, and explaining why it is a critical function of everyone’s roles

  • Creating SOPs and Customer Specifications

  • Encouraging the power and implementation of employee empowerment and accountability

Get in touch to set up a consultation. Use the contact form at the bottom of this page to enquire whether our services are right for you, or feel free to give us a call to discuss your company’s problems and needs.

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Areas of Expertise


engineering + Design

The needs of the marketplace are ever-evolving and the need to create new products and process improvements is inevitable. With the consistent introduction of new technologies, the opportunity for profit grows, but so does the complexity. That’s where we come in.


cost & Waste reduction

The most effective path to profit is through the relentless focus on eliminating waste through lean manufacturing. Let us help you create a culture of never-ending improvement.


Project Management

When a company commits to new capital growth in their industry, the effectiveness and speed in which it is implemented is critical to success. We stay focused to compress the timeline and remain under budget.
 


BUSINESS STRATEGY

Great companies stay lean, fight bureaucracy, and support collaborative and creative thinking. We will train and coach every level of your organization to create a truly effective business environment.


operations

The success of any company lies on the ability to continuously improve. Increasing productivity efficiencies through employee empowerment and harnessing the full power of human capital are crucial—challenges that we’ll ensure you’re always two steps ahead of.


Sales & Marketing

To truly be successful, you must be responsive to your customers. We can help you train your customer service to be proactive, and teach your salespeople the art of integrating your company within your customers.

 
 

 
 
Insanity is doing the same thing over and over again and expecting different results.
— Albert Einstein
 
 

 
 
 

Let's Chat.

Use the form below to contact us. Please be as detailed as possible. To help us best service you, we recommend that you briefly describe the issue(s) you’re having before we contact you.